Quality

QUALITY

PILLER AIMMCO is committed to exceeding our customer’s expectations with quality products, on-time delivery, superior service and continual improvement.

Both our Molding and Tooling operations are ISO 9001:2015 certified, and have been independently audited achieving certification to Costco’s manufacturing requirements.  Our management team is fully committed to fostering a culture of continuous improvement.

ISO 9001 Certificate

ISO 9001

Continuous improvement is a core value at PILLER AIMMCO.  Both our Tooling and Molding operations are ISO 9001:2015 certified, and we are committed to exceeding our customers’ expectations with quality products, on-time delivery, superior service and continual improvement.

Our Quality System

As a custom contract manufacturer serving a range of industries, our clients’ quality objectives can vary widely, from full PPAP submissions with process capability studies and the reporting of key product dimensions and characteristics, to simple visual and functional inspections.  So rather than a “one size fits all” approach, we have tailored our quality system to be adaptable and robust to most efficiently meet the unique needs of each and every client.

At the front-end of new projects, quality objectives and requirements are discussed and reviewed in detail.  We collaborate to identify and document key product characteristics (KPC’s), and then implement the most appropriate inspection methods and protocols to ensure compliance and efficiency.  Tolerance requirements and stack-ups are closely reviewed, and where appropriate, tooling is constructed “steel safe” to fine-tune critical features and center them as needed.

complex tight tolerance injection molding engineers inspecting part feature

Engineers Measuring Critical Part Feature

SLPI molding technician reviewing work instructions

Molding Technician Reviewing Work Instructions

training at molding press

Training at Molding Press

As quality objectives are defined, revision controlled documentation is prepared to clearly communicate the inspection processes, tools and frequency for each component we manufacture.  These processes are then “locked down” – every technician must demonstrate knowledge and compliance of the specific job requirements prior to being allowed to access to the molding press controls, and cannot make machine adjustments outside of set parameters.  Most importantly, our work instructions are readily accessible to our machine technicians via touch screens located at every molding press with training conducted regularly to ensure proficiency and routine cross checks to ensure compliance.

PILLER AIMMCO – We Plan, We Execute, We Deliver